• Modernization of three generators of the Drakensberg power station under pandemic conditions successfully completed.
• Voith concept solves temperature and vibration issues.
• Underground pumped storage power plant increases quality and reliability of energy supply in the region.
The company received the order, including design, installation and commissioning, back in 2016. A special feature was that all works were carried out during normal plant operation of customer ESKOM.
Also special was the technical concept for the modernization, which improved the performance of the machines enormously thanks to selected measures. Now the generators in the power plant, which has been in operation since 1981, are designed for another 40 years of operation.
"We were able to reduce the operating temperatures and vibrations of the machines, so that their lifetime has been significantly increased. We reacted quickly and accessed the experts at the headquarters in Heidenheim, who would originally have been on site, via remote support."
Anton Harris, Managing Director at Voith Hydro in South Africa
This success was mainly based on the international cooperation between the local team in Johannesburg and the engineering department at the headquarters in Germany. During the pandemic, the project schedule was temporarily challenged.
About the hydropower plant Drakensberg
The pumped storage power plant Drakensberg, has a total installed capacity of 1,000 MW and therefore is the second largest of its kind in South Africa. The most unique feature of Drakensberg is that the power plant is built completely underground. Only shafts and transmission lines can be seen on the surface whereas the four reversible pump turbines are placed approximately 52 floors below ground.
About the importance of pumped storage
Pumped storage power plants considerably contribute to grid stabilization. They react quickly to fluctuations by generating required energy or storing a surplus. This flexibility of the multipurpose plant is highly important for grid stability and subsequently the quality of energy supply in a country.
Voith has been active in pumped storage technology for many years. The company has made vital contributions in this field, developed many innovations and continuously works on optimizing them. Voith invests in research and development in this area, because so far, pumped storage technology is the only long-term, technically proven and cost-effective form of storing energy on a large scale and making it available at short notice
About the Voith Group
The Voith Group (voith.com) is a global technology company. With its wide range of plants, products, services and digital applications, Voith sets standards in the markets for energy, oil and gas, paper, raw materials and transport & automotive. Founded in 1867, Voith today has more than 20,000 employees and earns 4.2 billion euros in sales. It has locations in over 60 countries and is one of Europe’s larger family-owned companies.
About Voith Hydro
The Group Division Voith Hydro is part of the Voith Group and a leading full-line supplier as well as trusted partner for equipping hydropower plants. Voith develops customized, long-term solutions and services for large and small hydro plants all over the world. Its portfolio of products and services covers the entire life cycle and all major components for large and small hydro plants, from generators, turbines, pumps and automation systems, right through to spare parts, maintenance and training services, and digital solutions for intelligent hydropower.